Why Traditional Rental LED Panels Fall Short in Large Arc Virtual Production

When designing a virtual shooting stage—especially one with a large arc angle—many production teams’ default to using conventional rental LED panels with curved fast locks. While these may work for flat or minor curve installations, they quickly reveal a critical flaw during high-precision filming: brightness and shadow inconsistencies at small angle increments (particularly at 7.5° or sharper) when camera moving.

This issue stems from the cabinet design and lack of fine-angle calibration, where neighboring panels fail to align perfectly or the panel angle is a good fit. As a result, bright and dark lines appear between the modules, leading to uneven brightness across the screen. These inconsistencies are not just cosmetic—they directly impact camera performance, real-time rendering accuracy, and ultimately, the visual quality of your production.

No matter how impressive the specs—pixel pitch P1.9 or P2.6, refresh rate 7680Hz, or brightness 1000nits after calibration, DCI-P3 or REC709 or your system going with Brompton or Novastar —a product that produces inconsistent seams at tight angles is fundamentally unsuited for high-end virtual production.

The Solution: XSC Series for Seamless Large-Angle Curved LED Walls

To solve this critical issue, we developed the XSC Series, engineered specifically for virtual production environments requiring precise curved configurations.

Key Advantages of the XSC Series:

• Zero Bright/Dark Line Guarantee: Engineered with proprietary angle-locking mechanics, the XSC Series allows precise arc connections with no visible brightness fluctuations— at 7.5°, 15°, or tighter angles.
• Curvature Flexibility: Supports a wide range of arc angles (including 90°, 120°, and full 270° curves) to create immersive wrap-around LED volumes.
• High Refresh + HDR: With 7680Hz refresh rate and HDR10 support, the XSC Series ensures smooth camera capture with natural dynamic range and no flicker.
• Modular Magnetic Design: Fast front access and curved module design allow quick maintenance and seamless curvature alignment.
• Low Latency, High Compatibility: Fully compatible with Unreal Engine, Disguise, and major camera tracking systems (e.g., Mo-Sys, Ncam) for real-time XR/VP integration.
• Customizable Cabinet Arc: XSC cabinets come with built-in 45° and variable curve locks, avoiding the traditional arc compromise found in rental cabinets.

Built for Cinematic LED Volumes

Whether you’re designing a small virtual production stage for commercials or a full-scale LED volume for feature films, the XSC Series was developed to meet the growing demand for true-to-life virtual environments without compromise.

With advanced structural engineering and a seamless visual experience, it enables production teams to push creative boundaries—without being limited by outdated rental cabinet designs.

Final Thoughts

If you’re seeing bright and dark lines in your curved LED wall during testing or shooting, it’s not just an aesthetic issue—it’s a sign that your current setup is limiting your production potential.

The XSC Series is not just another LED panel—it’s a precision tool for professional virtual production, designed from the ground up to eliminate the flaws traditional rental screens can’t overcome.

Contact us today for a demo or free layout consultation. Let’s build your next virtual production wall the right way—flawless, curved, and future-ready.